Abnormal shutdowns of corrugated board production lines can generate large amounts of waste, and can reduce production efficiency and increase production costs. According to the five elements of people, machine, material, law and ring, find out the main reasons for the shutdown of the tile line, and then solve the method for each reason.
In order to reduce the production cost, it is necessary to ensure that the production is reasonably scheduled, and it is necessary to arrange the carton processing of the same quality grades that different customers need to be arranged together. In order to reduce production costs more effectively, this principle or such combination also takes into account the size factor of the carton to minimize the waste generated by the cardboard line.
In addition, special calculations are made on the area of ​​the cardboard to optimize the processing area of ​​the cardboard and reduce unnecessary waste of materials. When the corrugating machine is scheduled, it needs to be placed together with the same paper and the same width of the base paper, and the width is wide to narrow, so as to reduce the number of paper exchanges and change orders. To reduce the downtime rate, it is necessary to do a good job in the maintenance and repair of the tile equipment, give full play to the performance of the equipment, and improve the production efficiency is an effective measure to reduce the production cost in disguise.
The tile equipment should be maintained and maintained at three levels:
1 , daily maintenance
It is carried out by the operator, supervised by equipment and management personnel, especially the bearing lubrication of mechanical equipment to ensure that the equipment works well.
2 , secondary maintenance
Completed by equipment maintenance personnel and assisted by operators. Mainly pay attention to the running, running, leaking of equipment steam and the adjustment of equipment status.
3 , overhaul
The Equipment Section develops a detailed overhaul plan and implements it based on problems with the use of the equipment.
The daily maintenance of the equipment is very important, and it is also a means of less input cost but better effect. On the one hand, it can prolong the life of the machine, maintain normal and smooth operation, on the other hand, it also reduces the probability of occurrence of mechanical failure, as well as the appearance of non-defective products, and also saves manpower and material resources. Also pay attention to the reasonable inventory of equipment spare parts and spare parts, that is, to reduce the pressure on funds, but also to ensure timely maintenance needs and ensure production.
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