Nowadays, more and more people are installing shower rooms in the bathroom. Then one shower room can be used to buy six or seven hundred, and the domestic first-line brands are three to four thousand, the international brands are from four to five thousand dollars to the top brands. There are tens of thousands of pieces, then how much is the cost of a shower room from design to listing? Today, Xiaobian took everyone into the production room of the shower room manufacturer and revealed the production process of the shower room.
Shower room process
R&D design
R&D design is the premise and foundation for shower room manufacturing. A good shower room will take full account of the three aspects of the shower room:
1. Security: The rationality of the structure and the material of the hardware.
2. Dry-wet area function: The shower room is really waterproof from every detail, reaching a complete dry and wet area.
3. Humanized details: Make every customer you use convenient and comfortable.
Shower room process
Strict material selection
The shower room is composed of the five main parts of the basin, track, skeleton, hardware and fixed glass. The material of each part is different. A good shower room is made of strictly selected materials. The material of the shower room determines the service life of the shower room.
Glass
After the tempered treatment, the glass surface has uniform compressive stress, while the interior forms tensile stress, which improves the bending strength and impact strength of the glass. The strength of the glass is approximately four times higher than that of ordinary glass and enhances the glass's own wind pressure resistance. Sex etc.
1 good shower glass transparent, no noise, bubbles and other defects.
Analysis: Impurities in the production of glass materials or defects in the process will cause defects such as specks and bubbles in the glass, reducing the hardness and strength of the glass.
2 Good shower room glass has 3c mark certification.
Analysis: 3c certification is the abbreviation of China's mandatory product certification, shower products can not be sold without this logo.
3 good shower room is completely tempered glass debris template analysis: According to national standards, the safety of broken glass for each 50 * 50mm area to reach 40 or more
2. Aluminum
The shower room aluminum adopts aviation-grade high-quality profiles. Its important indexes such as tensile strength, yield strength, elongation rate, and hardness are all superior to the national standards and European standards, even if the non-standard large size is not easily deformed. Effectively guarantee the performance of the use and the service life of the product.
1 to see the hardness of aluminum analysis: shower room aluminum often need to support the weight of tens of kilograms or even hundreds of kilograms of glass, if the hardness and thickness can not be, shower service life will be very short, the hardness and thickness of all aluminum is an important assessment index. The qualified aluminum thickness of the shower room is all above 1.2mm, and the amount of aluminum that goes into the rails is 1.5mm or more. The hardness of aluminum can be tested by hand-pressing aluminum frames. Aluminum materials with a hardness of 13 degrees or more are difficult for adults to deform by hand.
2 good shower room surface is smooth, no color and trachoma, high profile profile finish: used scrap aluminum material in the treatment, the surface smoothness is not enough, there will be significant color and trachoma, the special profile of the smooth finish dark.
3. Hardware
Although the hardware accessories are small, but the experience of the shower room has a great impact, if you do not have a shower door, how do you open the door? If there is no slide, you move like this? If there is no wall clip, do you want to consider taking a shower The overall safety of the room, especially the flexibility of the lever/handle, the roller track, and the wall clamp, and the nesting of the shower room.
1 Look at the adjustment function of the wall material and wall clip: The wall material (wall clip) is the aluminum material that connects the shower room and the wall, because the tilt of the wall and the offset of the installation will cause the glass of the wall to be distorted. , which led to the phenomenon of glass explosion. Therefore, there is a vertical and horizontal adjustment function for the wall material, so that the aluminum can be fitted with the wall and the installation of the distortion, eliminate the distortion of the glass, to avoid the glass blew.
2 Look at the stability of the shower bar: The shower bar is an important support for the stability of the frameless shower room. The hardness and strength of the bar are an important guarantee for the impact resistance of the shower room. It is recommended not to use a stretchable lever, which is weak.
4, pulley
The pulley is the most important thing in the sliding shower room. Only the structurally reasonable and excellent material pulley can guarantee the service life of the shower room and the safety of the consumers.
A look at the material of the pulley and the sealing of the wheel seat. Analysis: The wheel seat of the pulley should be made of materials that are resistant to pressure and heavy, such as 304 stainless steel and high-end synthetic materials. The seal of the wheel seat is good, water vapor is not easy to enter the wheel, and the smoothness of the wheel is guaranteed.
2 Look at the compatibility of pulleys and aluminum rails: pulleys and rails must be tightly fitted with small gaps, and they should not fall off when subjected to external forces to avoid safety accidents.
5. Strips: The strips are related to the tightness of the shower room.
1 Smell and analyze: Use the nose to smell if there is odor, normal pvc material will not have a pungent smell.
2 Sun drying analysis: You can put the strip exposed to high temperatures, to see whether the surface of the strip stains discoloration, the surface of the strip of dirt is yellow oil leakage.
3 take a look at the analysis: You can see the quality of plastic strips, more convenient surface of the strip will not be very bright, it is best not to buy those who do not look shiny strips.
6. Chassis: The rigorous production process of the chassis is an important guarantee for the quality of the shower room.
7, the cornerstone: good shower cornerstone to go through the weighing, mixing, injection molding, mold release and other 14 procedures to complete.
Shower room process testing
1. Glass test The impact test of the tempered glass in the shower room and steel ball impact test.
2. The hardware test hardware is subject to a destructive salt spray test: 96-hour corrosion resistance.
Hardware weight test: high strength to withstand weight.
3. Room body test The room body has passed 150,000 push-pull tests day and night, the hardware is not deformed, the accessories do not fall off, the glass does not droop, the room body is intact and can be used normally.
The shower room assembly process is assembled and shipped through various procedures and components that have been strictly inspected. The assembly is shipped and any shipments are prohibited.
Shower room process installation process
Whether the shower room is safe or not, will it blew itself up, and it is closely related to whether the installation of the product is formal or not: The use of waterproof seals can affect future use.
Before installing the shower room In the shower room installation process still need to use a lot of tools, such as: tape measure, impact drill, hand hammer, electric screwdriver, glue gun, manual screwdriver, wire cutters and so on.
The shower room frame fixing method Positioning the hole The first step in the installation of the shower room is to find the position, punch the hole, and then fix the frame. There are many tools needed to find and punch, and the operation is complicated.
1, determine the location of the hole: the use of tape + pen
The shower room must be fixed. The fixing method is generally to use screws. The hole on the aluminum alloy frame has been set aside for the hole. All that needs to be done is to mark the corresponding position on the wall. The method is to put the frame on the wall, the tape measure to ensure the correct position, and then mark the wall with a pencil.
2. Punching: Using Impact Drilling Step 1: After setting a good position, the next step is to drill holes. There are also two steps to punching holes. First, use a hole drill with a circular drill to drill shallow holes in the mark on the wall.
Construction tips: Because the wall of the bathroom has been covered with wall tiles, it is hard. To make drilling easier, we can wet the drill bit. In addition, we can splash water while drilling.
Step 2: After the prototype mark hole is drilled, the next step is to use a more powerful spiral drill bit. Deeper holes are drilled on the already shallower holes.
3, the installation of rubber particles: the use of hand hammer in the wall before screwing screws, the first need to install expansion rubber particles in the hole, rubber particles can be better screw fastening. Use a hand hammer to knock the pellets into the drill hole.
4, fixed frame: After using the electric screwdriver to do the above steps, you can install the shower room border, the bottom frame on the retaining bar, and then fixed frame. The method is to use an electric screwdriver to screw the screws into the wall to fix the frame.
After fixing the frame, the glass and top frame of the shower room were installed. If the installation is not careful, it is easy to have problems such as not being able to leave the joints.
Shower glass and top frame installation
1. Installation of Tempered Glass This shower room consists of two pieces of tempered glass and two sliding doors. After installing the bottom frame and the wall frame, the next step is to install two pieces of tempered glass. Tempered glass installation first needs to be placed in place, and then the bottom is fixed.
The two tempered glass do not need to move, so they need to be fixed with accessories. The first is to use a U-shaped accessory Card Holder , and then use a pliers and a screwdriver to fix the nut and the screw with the bottom frame connection.
2, the installation of the top of the first frame: After the installation of two pieces of tempered glass is completed, you can install the fixed top frame, in fact, the top of the frame in the wall after the safety of the need to secure it, to see if the docking is accurate.
The second step: Before the fixed installation, it is also necessary to locate, drill, and determine the fixed position.
Step 3: Handle the screws on the top frame in a fixed position so that the glass and sliding doors can be installed next.
Step 4: After drilling, installing rubber pellets, and handling the joints, you can use the electric screwdriver and screws to fix the top frame.
Shower door and handle installation
After the main frame is installed, the next step is to install the sliding door and handle. The importance of sliding the door is self-evident, installation must be careful, must be after debugging, to ensure smooth sliding, and no closure from the closure.
1, install the sliding door wheel
There are two sliding doors, and the holes for installing the wheels have been reserved on the sliding door glass. The sliding door needs to use the pulley. Firstly, two wheels above the upper sliding door must be installed. After the wheel is mounted on the wheel, place it in the corresponding position, and then debug and install the lower wheel.
2, fixed sliding door
After the sliding door is placed, it needs to be fixed. Fixing does not mean that it cannot be moved at all, but it does not leave it out of the frame. The fixing method is still the same. Use pliers and a screwdriver to fasten the connectors.
3, debugging sliding door
After the sliding door is installed, there must be no debugging. Try to check whether the sliding door is open and closed smoothly and whether it is closed or not. If there is a gap, you need to take a good approach to debugging.
4, install the sliding door handle
Sliding doors also need to be fitted with handles, and handles are easier to install. First separate the handles, then align the holes in the glass and secure them with screws.
5, gap glass glue
After the basic installation of the shower room is completed, waterproofing is required. The use of glass glue sticks, in the aluminum frame and wall, etc., coated with glass glue, can effectively prevent future water permeability.
After the installation is completed, the installation of the shower room has been completed and the final step is to finish the work. Wipe the entire shower room clean with a rag, etc. In addition, install the tools, spare parts, etc., and pay attention to product protection.
Shower room shopping tips
1, shower room shape to be beautiful Although the importance of shower room selection, but the shower room shape can not be ignored, the overall appearance of the shower room, everyone is a visual animal, especially in daily life in the shower room with high frequency, the overall appearance is good The shower room allows the human brain to release a large amount of polyphenolic amines, enhance people's aesthetic enjoyment, and then relax.
2, the shower door to the door to be comfortable shower door track is very easy to stains, easy to clean, so people will choose to open the door, suitable for large bathroom, easy to switch effortless, but the force should be used, and should not be next to Items that are easy to bump. Everyone can choose different ways to open the bathroom according to the situation in the home.
3, sliding sliding doors to be smooth sliding doors to pay special attention to the pulley, poor pulley pull difficult, forced to pull the glass when the force is uneven, it is prone to explosion. The pulleys are all made of imported stainless steel bearings and copper bearings. They have a strong bearing capacity and a long service life. The nylon handles are used for the wheel handles. The slides are smooth and super quiet. The original plastic alloy double pulley design has passed the EU quality system certification.
4, Pingkaimen hardware to be durable Choose shower room hardware surface can not be uneven, after a period of use, easy to wear, fade or even rust, Furui intelligent shower room hardware selection of advanced stainless steel and copper chrome plating, high hardness, strong bearing capacity, through Accelerated Acetate Spray Testing up to 9 high standards, with high precision with the fittings, strong corrosion resistance, the quality has always been the same to give you peace of mind to enjoy long-term enjoyment.
5, shower room profiles to be solid general shower room profile thickness is only 0.7mm-1.1mm, more use of recycled aluminum alloy, hardness fluctuations, very brittle, surface more sand eyes, pinholes, lines, dark color, many times It seems that the wall thickness is very thick but it is poor in compressive strength and impact resistance. It tends to rust in wet bathrooms and can easily cause the shower room to explode.
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